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Capacity Planning Homework Assignment—To be Submitted

The Baltimore Manufacturing Company’s management forecasts demand for each quarter as follows:

First Quarter

Second

Quarter

Third

Quarter

Fourth
Quarter

Average quarterly demand

7000 units

9000 units

10000 units

8000 units

Assume that Arundel, Inc. started the First Quarter with 20 workers and 2000 units in inventory.The company wishes to finish the year with an inventory of 5000 units on hand.The average pay per worker is $9,000 per quarter, including benefits.Production per worker is 100 units per quarter.If necessary, overtime can be used up to 20% during the two peak demand quarters.Overtime time work, if used, is paid at 150% of regular pay.It costs $900 to hire a new worker and $1,200 to lay off a worker.Inventory carrying cost averages $10 per unit per month.

(A)Using the table below, determine the total cost of using Level strategy.

Resources

Summer

Fall

Winter

Spring

Total

Beg.Inventory

Production

Demand

Ending Inventory

Costs

Regular labor cost

Hiring/firing cost

Inv. Carrying cost

Other costs, if any

Total

.

(B)Using the table below, determine the cost of using the Chase strategy.

Resources

Summer

Fall

Winter

Spring

Total

Beg.Inventory

Production

Demand

Ending Inventory

Costs

Regular labor cost

Hiring/firing cost

Inv. Carrying cost

Other costs, if any

Total


(C) Which strategy do you recommend and why?

For Bonus Points

(D) Management is considering using a mixed strategy. Suppose level strategy plus 10% overtime is used for the two high demand seasons, how many workers will be needed.(You don’t need to compute the total costs in this case.Simply determine the number of workers that will be need.

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